Project Name
Xinjiang Tacheng Customer Self-insulated Block Production Line Cutting System Automation Reform Project

Project Time
2025 (inferred from context)

Project Background
The customer's original vertical cutting machine equipment is aging, with low cutting precision and frequent failures, leading to production stoppages and unstable product quality. Through the recommendation of local old customers and successful case study, the customer decided to introduce automated cutting system, remodeling and upgrading to self-insulated block production line, in order to improve production efficiency and product qualification rate.

Customer Needs
The customer's core needs include:

1. Solve the problem of lack of cutting precision and improve product qualification rate.

2. Reduce the frequency of saw blade breakage, reduce downtime and maintenance costs.

3. Reduce labor dependency, optimize production process and workstation layout.

4. Realize energy-saving and environmentally friendly production, and comply with local environmental assessment requirements.

5. Rapid start-up to restore and increase production capacity

Project Overview
This project is to automate the cutting system of the customer's original production line, adopting high-precision and high-speed cutting equipment, integrating fully automatic CNC operation and natural cycle maintenance process, supporting multi-size cutting without high-temperature steaming, and realizing energy-efficient production.

Project Highlights

1. High-precision cutting technology: adopting German technology and equipment, the cutting precision is less than 1mm, with low scrap rate.

2. Efficient production capacity: cutting speed increased by 30%, output increased by 50%, saving molds and raw materials

3. Automatic operation: fully automatic CNC system reduces manual intervention and optimizes the production process.

4. Energy saving and environmental protection: natural cycle of conservation process without high temperature vaporization, reduce energy consumption, in line with environmental assessment requirements

5. Convenient maintenance: high stability of the equipment, significantly reducing maintenance costs.

Cooperation process
The company promotes the transformation project in phases:

1. Demand analysis and program design: Customized automated cutting system upgrade program for the customer's old equipment pain points.

2. Equipment integration and commissioning: install high-precision cutter, integrate CNC operating system, and complete production debugging.

3. Process optimization and training: optimize the layout of workstations and production flow, provide operation and maintenance training.

4. Production support: Ensure rapid resumption of production and realize stable and efficient operation.

Project Effect
The project has successfully realized the transformation goals:

1. Cutting accuracy significantly improved, product qualification rate increased significantly

2. Reduced saw blade breakage frequency, reduced downtime and maintenance costs.

3. Improve automation, reduce labor cost, optimize production efficiency.

4. Energy-saving and environmentally friendly production to meet the standards, recognized by the local environmental assessment

5. The customer's production capacity is restored and improved, and market competitiveness is enhanced.