Project Name
Xinjiang Client 6m Mold Autoclaved Aerated Block Production Line Retrofit Self-Insulated Block Project

Project Time
May 2025

Project Background
The traditional autoclaved aerated brick market in Xinjiang region is seriously shrinking, and the price of the product continues to go down, so the customer is facing a decline in efficiency and competitive pressure. In order to break through the predicament, the client decided to transform the original 6-meter mold autoclaved aerated block production line into a high-value-added self-insulated block production line through technological transformation to adapt to the changes in building energy-saving policies and market demand.

Customer Needs
The customer's core needs include:

1. Modify the original 6-meter mold production line to realize the transition to the production of self-insulated blocks.

2. Adoption of energy-saving and environmentally friendly technologies to reduce energy consumption and improve product performance.

3. Utilize industrial solid waste resources to reduce production costs

4. Avoiding large-scale modification of the production line to reduce investment risks

5. Produce 5G self-insulating blocks, lightweight partition boards and other high value-added products.

Project Overview
This project is the first 6-meter autoclaved aerated block production line renovation project in China, which adopts German CLC non-autoclaved technology and industrial solid waste resource utilization formula, and realizes technological upgrading to produce high-performance self-insulated blocks and lightweight partition wall panels without renovating the original production line.

Project Highlights

1. The first transformation project in China: the first domestic transformation case of 6-meter autoclaved aerated block production line.

2. Technology integration and innovation: Integration of German CLC non-autoclaved technology to improve the thermal insulation performance and compressive strength of the product.

3. Resource recycling: adopting industrial solid waste resource utilization formula to reduce energy consumption and production cost.

4. Minimization of transformation investment: retaining the original production line foundation, reducing transformation investment and risk.

5. High value-added products: produce 5G self-insulating blocks and lightweight partition boards to avoid low-priced competition.

Cooperation process
The company provides a full range of transformation services:

1. Customized 6-meter mold production line transformation program design

2. Optimization of production process by using CLC non-autoclave technology and solid waste recycling formula.

3. Equipment delivery to the factory, technical team on-site installation and commissioning

4. Completion of technical upgrading on the basis of no modification of the original production line

5. Provide operation training and production technology guidance

Project Effect
The project successfully realized the goal of transformation:

1. The production line was successfully upgraded and put into production

2. The thermal insulation performance and compressive strength of the products have been significantly improved to meet the construction standards in cold regions.

3. Increased utilization of industrial solid waste and reduced production costs.

4. The customer successfully got rid of the traditional inefficient competition, and the competitiveness of the products was enhanced.

5. Provide technical examples and solutions for similar production line transformation across the country.